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Joe Bennett

Visual Management Example: TPM Board | Lean Six Sigma Academy - 0 views

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    Can we use this concept in DC, Pressroom & POD?
Joe Bennett

Easier, Better, Faster, Cheaper...in that Order | Gemba Tales - 1 views

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    Do you agree with this priority?
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    It is a challenging thought, I will have to reflect on it.
Joe Bennett

Learning about Lean: Lean Behaviors: Focus - 1 views

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    It isn't easy. But everything is not important. Only a few things truly are.
Joe Bennett

The Smallest Step Toward Quality Improvement - 1 views

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    This pen-stroke solution is a great example of the smallest of steps we can take towards improving quality. The next steps may include making the using white-on-black or yellow-on-black marks to visually stand out, creating and posting one-point lessons around the machines, and starting an autonomous maintenance routine to prevent the marks fading or drift out of the target zone. These are just a few examples of the thousands of chalk marks that we can all make once we realize that the these smallest steps towards quality improvement are the most important ones in the long-term.
Brian Suszek

Visual TPM Maintenance Board - 0 views

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    Is there anywhere that we could benefit from a board like this?
Joe Bennett

Kanban Board, Bloomberg, Lean - 3 views

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    Can anybody see a place where we could experiment with this approach?
Joe Bennett

"We need more staff" - 0 views

shared by Joe Bennett on 17 Oct 10 - No Cached
  • Lean management forces us to think more critically about staffing needs, required levels, and even roles. Every manager should understand not only maximum and minimum staffing requirements to meet demand, but also the ideal balance of right staff at the right time to balance and level workflows. However, all too often, there is evidence that individuals are overburdened (muri) without managers ever recognizing and thus taking action. This is a clear sign of a knowledge gap.
  • Can you show me data that shows average demand in the form of takt time? What is the daily production standard or expectation for staff? Have you timed how long core activities take in your daily processes in the form of cycle time? Have you used lean methods to reduce or eliminate waste in these key processes to the fullest extent possible?
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    I struggle with how to do this in the more "administrative" type departments.
Joe Bennett

Ambiguous Visual Controls: Lost in the Supermarket - 1 views

  • Visual controls must at the very minimum be unambiguous, and either indicate normal versus abnormal or to positively specify a problem condition in order to be useful.
Joe Bennett

TWI Blog - Training Within Industry: Kaizen: Volunteerism or Coercion? - 1 views

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    Does kaizen require volunteerism to reach the highest level of success? Or does it require management mandated 100% participation? What if you are just starting an effort to have people in your organization formally improve their work? Do you recruit volunteers, or mandate improvement by each and every person? Does this evolve into an act of coercion, where people are not fully engaged with the act of continuous improvement - but only doing so to keep the boss off their backs?
Joe Bennett

Warehouse Management System, What is WMS, What WMS Do, and Do You Need WMS? - 0 views

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    Rather lengthy, but what can we pick up from the article or the videos?
Joe Bennett

Inside Look at Amazon: 15 Fulfillment Center Videos - 1 views

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    Can we learn anything from these videos?
Brian Suszek

The Winner - 1 views

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    Life's battles don't always go To the stronger or faster man. But soon or late the man who wins, Is the man who thinks he can."
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    I like to remind people that it was the tortoise that won the race not the hare.
Joe Bennett

Bridging the Knowing / Doing Gap - 0 views

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    I particularly like - "You don't understand anything until you do it".
Brian Suszek

Sustaining a Lean Culture After 10 Years - 0 views

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    I really like these three tips: Complaining trumps self satisfaction. The people in an organization which is 10 years into a lean transformation should not be satisfied with their condition. A happy lean culture is a faltering lean culture. People should be happy, but there should be a distinct sense of dissatisfaction with the status quo. Frequent and brief complaining followed by 5 why root cause analysis and corrective action is a characteristic of a sustaining lean culture. Structured program trumps invisible behaviors. It's tempting to think that a formal, structured lean program is no longer necessary after 10 years of practicing lean because it is now "in the blood" and does not require special promotion or attention. However this is rarely the case. Nature abhors a vacuum, and corporations seem to abhor a vacuum in program-space. Best to keep the lean program and improve it also continuously as a support mechanism. Pedal to the metal trumps cruise control. Thomas Jefferson said, "The price of freedom is eternal vigilance" and coincidentally this is also the price of a sustained lean culture. At no time is it safe to put the program on cruise control. Corners always want to be cut, people naturally want to do what is easy, and without strong leadership to remind people that sometimes the important things are not easy, a lean culture will not sustain. Developing people trumps driving results. After 10 years even people who may have only paid this lip service begin to see the cause and effect connection and begin to believe. It takes time to develop people. When you can point to people that have developed with the organization and are driving results, this is a sign that the elements of a sustainable lean culture are in place.
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    Four
Joe Bennett

A Lean Journey: The Lean Way to Tie Your Shoes - 0 views

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    There is always a better way to do anything!
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    Such a cool video!
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