lexible thin film cells and modules are created on the same production line by depositing the photoactive layer and other necessary layers on a flexible substrate.
If the substrate is an insulator (e.g. polyester or polyimide film) then monolithic integration can be used.
If it is a conductor then another technique for electrical connection must be used.
The cells are assembled into modules by laminating them to a transparent colourless fluoropolymer on the front side (typically ETFE or FEP) and a polymer suitable for bonding to the final substrate on the other side. The only commercially available (in MW quantities) flexible module uses amorphous silicon triple junction (from Unisolar).
So-called inverted metamorphic (IMM) multijunction solar cells made on compound-semiconductor technology are just becoming commercialized in July 2008. The University of Michigan's solar car that won the North American Solar Challenge in July 2008 used IMM thin-film flexible solar cells.
The requirements for residential and commercial are different in that the residential needs are simple and can be packaged so that as solar cell technology progresses, the other base line equipment such as the battery, inverter and voltage sensing transfer switch still need to be compacted and unitized for residential use. Commercial use, depending on the size of the service will be limited in the photovoltaic cell arena, and more complex parabolic reflectors and solar concentrators are becoming the dominant technology.
The global flexible and thin-film photovoltaic (PV) market, despite caution in the overall PV industry, is expected to experience a CAGR of over 35% to 2019, surpassing 32 GW according to a major new study by IntertechPira.[4]
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