The biggest design above is the "super" Orion design; at 8 million tonnes, it could easily be a city.[11] In interviews, the designers contemplated the large ship as a possible interstellar ark. This extreme design could be built with materials and techniques that could be obtained in 1958 or were anticipated to be available shortly after. The practical upper limit is likely to be higher with modern materials.
Most of the three thousand tonnes of each of the "super" Orion's propulsion units would be inert material such as polyethylene, or boron salts, used to transmit the force of the propulsion units detonation to the Orion's pusher plate, and absorb neutrons to minimize fallout. One design proposed by Freeman Dyson for the "Super Orion" called for the pusher plate to be composed primarily of uranium or a transuranic element so that upon reaching a nearby star system the plate could be converted to nuclear fuel.