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KITZ Corporation has announced that it will integrate its two brass bar manufacturing subsidiaries with effect from July 1st. According to the plan, KITZ Metal Works will take over Kyoto Brass and brass bar production will be integrated at the Nagano plant, Japan owned by KITZ Metal Works. As a result, Kyoto Brass' plant in Kyoto, Japan will be closed. The decision is attributed to the global economic downturn that has been taking place since autumn 2008. Total brass bar output of the two plants in January amounted to 3,000t, down by 40% y-o-y. The company anticipates that demand will not recover in the short run.

The US-based Copper and Brass Servicenter Association, a trade group representing primarily North American brass mills, reported that shipments of brass mills products amounted to 19.68Mlb (8,927t) in September, a decline of 14.9% from August and an annual decline of 8.1%. Shipments of copper sheet fell by 21.7% m-o-m or 961,000lb to 3.45Mlb (436t to 1,565t) and copper rod declined by 14.4% m-o-m or 807,000lb to 4.77Mlb (366t to 2,164t). Shipments of brass sheet and alloy tube also registered declines in September compared to the previous month, 6.9% m-o-m and 37.4% m-o-m respectively. The survey reported that half of participants expected orders to fall in the coming quarter compared to the previous quarter. When asked about lead times, half of the suppliers surveyed reported that their lead times had shortened in September compared to the previous three months.

"A decade ago, there were 1.1billion pounds of brass rod consumed in the United States. This year, it's projected to be about 600million pounds," said the President of Chase Brass. Recent years have seen increasing numbers of manufacturers of copper and brass product moving their operations overseas to low-cost locations such as China. A representative of the United Steel Workers union said, "We went through the 1980's and the 1990's recessions and never really felt it here, but for the last decade we've really felt it." According to the union, Chase has struggled to secure consistent supplies of scrap due to fierce competition from overseas. Chase claims that its Montpelier, Ohio facility is among the most technologically advanced and efficient brass plants in the world, but it has difficulty, "competing against Chinese brass facilities that are subsidised by that country's central government." Chase Brass is presently owned by KPS Capital Partners, a private equity firm, who bought the company last November.

The Copper and Brass Servicenter Association reported that shipments of brass mill products amounted to 23.1Mlbs in June 2011, up slightly from 23.0Mlbs on the previous month and down by 6.5% y-o-y. The positive signs of growth that were registered earlier in this year, which peaked during March as shipments reached 25Mlbs, subsequently dropped and levelled off in Q2. Slower growth in June compared with the same month last year is attributed to shipments of brass products falling 12.8Mlbs, down by 12% y-o-y, with the largest drops in shipments occurring within the brass sheet, rod and bar product segments.

According to a survey conducted by the Copper & Brass Servicenter Association, a US-based trade group, US servicenter shipments of copper and brass products amounted to 22.7Mlbs (10,297t) in April, down by 7.0% m-o-m and down by 0.9% y-o-y. The m-o-m decline was largely attributed to weaker demand for 300-series brass rod and bar, as shipments declined by 9.9%, reaching 5.2Mlbs. Servicenters enjoyed a good Q1 as shipment levels rose to reach 72.7Mlbs (32,736t), up by 4.2% y-o-y, with the peak of the quarter occurring in March, just as it did in 2011. Over 50% of servicecenters surveyed believed that incoming orders will stay at the same level in June-August 2012 as they were in March-May 2012.

Olin Brass, a division of Global Brass & Copper LLC since Global's $400 million purchase of Olin Corp. in November, is looking to increase product prices in response to rapidly increasing costs and softening demand from end-user markets. The price rises are one aspect of a wider re-organisation by Global in an attempt to offset rising raw material and energy costs. According to the company these initiatives have led to productivity gains of over 10 percent, freeing up significant working capital. However Global comments, "our input costs keep going up at such a rate we simply can't be profitable despite cost savings that we've put in place. We need to receive more for our product." Olin is also being hit by depressed end-user markets. As the slowdown in residential construction activities following the sub-prime mortgage crisis continues, demand in the fabrication sector remains low. The US Department of Commerce reported a 3.3% drop in housing starts in May, with building permits for future construction declining to an annual rate of 969,000. Despite the somewhat bleak outlook the falling dollar against a basket of foreign currencies has lead some copper and brass business that was moved offshore to return to the U.S. lately. "It's not a torrent of products coming back, but whereas in 2001 through 2003 we saw an exodus of business from here to China, this has slowed if not balanced out with some things coming back" according to Olin Brass. Olin brass is a manufacturer and distributor of copper and copper-alloy sheet, strip, plate, foil, and fabricated components in headquartered in Illinois, USA.

The Japan Copper & Brass Association reported Japanese copper rolled product import fell by 2.5% y-o-y to 50,057t in the fiscal year ending March 2008. While volume of import was still high, it has fallen y-o-y the first time since the fiscal year ending March 2002. Copper tube import decreased by 19% y-o-y to 10,661t, partly due to the slowdown of new housing starts after the Japanese imposed new building standard law. Biggest importers to Japan are reported to be South Korea, China, Germany, Taiwan and North America.

According to the Japan Copper and Brass Association, total production of copper and copper alloy semis fell by 4.1% y-o-y to 72,770t in July. Output also contracted by 0.5% m-o-m in July, a second consecutive monthly decline. The fall is attributed in large part to the struggling automotive sector, which has been strongly impacted by the 11th March disaster.

Production for domestic shipments contracted by 6.6% y-o-y to reach 51,112t, whilst output for export markets fell more rapidly in January, reaching 8,898t after a 23.1% y-o-y decline (this however, was narrower than the December drop in exports of 30.7% y-o-y). Copper strip still represented the most heavily produced brass mill semi-fabricated product (27.7% of overall production in gross weight) but output decreased by 11.3% y-o-y, amounting to 16,600t in January. This was principally attributed to weak interconnector demand, the impact of the flooding in Thailand and the highly appreciated yen affecting the export market. Copper tube output decreased by 14.5% y-o-y to 9,750t in January, on weak demand from air conditioner manufacturers caused by bad weather and a slow world economy. Brass bar production fell by 7.7% y-o-y but rose by 900t since December to reach 14,206t in January. The change was attributed to improving demand from the domestic automotive and plumbing sectors.

US speciality brass mill Ansonia Copper and Brass Inc. has announced that it will lay off 85 of the 102 employees at its Liberty Street, Ansonia, factory in Connecticut. The plant manufactures copper alloy rod and wires. Company President Raymond McGee said "it's a very, very difficult situation". He blamed the redundancies, on top of 76 employees laid off in April 2007, on the company's struggle with escalating costs. Since 2002 electricity costs have soared 239%, natural gas 200%, fuel oil 125%, and copper and nickel 500% apiece. Ansonia's other facility in Waterbury, CT, which manufacturers copper alloy tube is unaffected by the announcement.

Further evidence of the impact of the North American economic slowdown on copper demand has recently been published by the ABMS and government statistical bodies. North American copper wirerod production plummeted 9.6% year-on-year to 174,000 tonnes in April. Output had been on a downward trend but the magnitude of the deterioration in April has still come as something of a surprise. A year-on-year increase of 2.0% in North American output January had been followed a 1.0% fall in February and a 2.7% drop in March. In April Canadian output was flat year-on-year due to improving export sales to the US, while US production fell 9.8% year-on-year and Mexican shipments slumped by 17.5%. On a year-to-date basis North American wirerod production was 2.9% lower in the four months to April 2008. Weakening demand from the automotive industry, coupled with a resurgance in copper prices and the return of Russian wirerod imports has clearly led to a deteriorating market situation for domestic mills.

Mueller Industries second quarter results highlight the tough times that the US brass mill industry is facing, but that companies can still operate profitably in a challenging market environment. The company's plumbing and refrigeration segment saw sales fall 11% to US$404m, while its operating profits dropped 32% to US$35m. The company blamed lower shipment volumes and lower spreads for the weaker performance. Sales at the company's OEM division, which includes its brass rod activities, rose 10% year-on-year to US$354m, while its operating profits rose 5% to US$19m. The improvement here is due to acquisition of Extruded Metals. Commenting on the results Harvey Karp, Chairman of Mueller Industries said "Mueller's earnings for the first half of 2008 were achieved despite the continuing decline in the housing industry, the sub-prime mortgage meltdown, the turbulence in the financial markets, rising metal costs, sky-high energy prices and a slowing national economy. Considering these adverse circumstances, we are pleased with the results."

The Copper and Brass Fabricators Council said that US imports of brass mill products in May declined by 34.9% y-o-y to 35,348,294 lbs whilst exports plummeted by 43.9% y-o-y to 16,120,361 lbs. The leading exports destination in May was Canada and most imports came from China. Imports of flat rolled products reached 6,855,548 lbs, while exports amounted to 5,671,217 lbs. Imports of tube products were 20,966,908 lbs and exports 5,259,454 lbs. Rods, bars and sections imports were 5,810,096 lbs whilst exports 3,628,657 lbs. Finally, imported alloy wire added up to 1,715,743 lbs and exports totalled 1,561,033 lbs.

Italian fabricator, Eredi Gnutti Metalli, said in an interview with Reuters that it foresees a slight recovery in brass rod output and further decline in rolled products for the construction sector, which has remained weak. The company plans to produce 110,000 tonnes of brass rod in the current fiscal year (2010/11), compared to 100,000 tonnes a year ago. So far its orders have been driven by restocking activity and it expects industrial demand to return to pre-crisis levels in 3 to 4 years without major shocks in the economy. The company's copper cathode purchase has been cut by 25% from pre-crisis level to around 12,000 tonnes to 14,000 tonnes a year.

The Copper and Brass Servicenter Association reported that shipments of brass mill products amounted to 20.24Mlbs in May 2011, up by 0.4% on the previous month and down 11.3% y-o-y. This comes after a 13% fall in April from 25Mlbs in March, which was the peak that service centers experienced in Q1. Industry sources attributed the flattening in shipment levels in May to a decline in general consumer activity, also indicated by the Institute for Supply Management's manufacturing index falling from 60.4 to 53.5. In addition, it was reported that US brass mills are expecting lead times to narrow or flatten during Q3. Lead times are currently two to five weeks, having previously lengthened in early Q2. Lead times tend to be longer when consumer and service center demand is weak.

According to data from the Copper and Brass Servicenter (CBSA), shipments from US brass and copper mills fell 8.6% m-o-m in November, to 20.5Mlb (9,300t). The organisation said that total shipments in the first 11 months of the year were broadly unchanged from 2011, at 244.8Mlb (111,000t). A breakdown of the figures reveals that copper sheet and copper wirerod saw the smallest declines in the month, -5.2% m-o-m and -5.3% m-o-m respectively, whilst brass sheet was the worst performing sector recording an output drop of 11.7% m-o-m. In a survey released with the data, 83% of respondents said they expected orders to increase in the coming 3 months.

According to preliminary data released by the Japan Copper and Brass Association, Japanese output of brass mill products declined by 5.5% y-o-y in December, to 57,523t. If the data remains unchanged, this would see the overall output of Japanese brass mill products in 2012 fall 6.7% y-o-y. This is roughly in line with the rate of decline predicted by Tetsu Takahashi, President of the association, in a December announcement. The association is more positive on the prospects for 2013 suggesting that output could expand by 4%, supported by a weaker Yen and more accommodative government policies.

According to data from the Copper and Brass Servicenter Association(CBSA), total shipments from US brass and copper mills slipped 1.1% y-o-y in 2012, to 261.5Mlb (118,600t). Data from November had indicated that year-to-date shipments were roughly unchanged from 2011, however, a 16.9% m-o-m drop in shipments in December tipped total shipments into contraction territory for the year. In general, copper semis shipments were stronger than alloy shipments, with copper rod shipments up 8.3% in 2012, to 64.4Mlb (29,200t). Total alloy shipments fell 5.4% in 2012, to 139.6Mlb (63,300t), with 300-series alloy RBS shipments declining by the largest amount in the year, falling 11.9% to 61.3Mlb (27,800t).

According to Aurubis Buffalo's vice president of marketing and sales, demand for brass mill products in the US has been strong so far in 2013. The company has seen a strong pickup in demand from sectors including ammunition, electronics, heating and HVAC so far this year. The executive said that lead times at service centers were longer than eight weeks in January for flat-rolled products and that the company is considering hiring more workers at its Buffalo operation to meet the demand.

The demand for copper flat-rolled products softened coming into March after a strong start to the year, according to sources at some US service centers. Lead times for some copper products, which were quoted as long as eight weeks back in January, may have shorted to six weeks or less in March according to an American Metal Market report. A drop in demand for appliances and connectors market was noted by some sources contacted by AMM, but sales of ammunition, a key end-use of flat-rolled brass, have remained buoyant since the start of the year.

The Japan Copper and Brass Association announced on July 25th that Japanese rolled copper output fell 1% to 504,455 tonnes in the first half of this year compared with the same period in 2007. This is the second year in a row that has seen a decline in output. With building activity slow, buyers minimized purchase to avoid price change risk with the fluctuation of copper ingot, leading to the output fall. Copper strip and brass strip saw a 3.4% increase to 137,005 tonnes and 6.5% rise to 67,900 tonnes respectively over the same period due to higher demand from the automobile sector. Brass bar and copper tube output both fell in H1 on prior year. The slow building market saw brass bar output decrease 4.6% to 113,532 tonnes while an increase in offshore production from Japanese air conditioning manufacturers led to an 8.2% decrease in copper tube output to 82,843 tonnes.

The Japan Copper and Brass Association reported that copper semis production amounted to 73,170t in June, a fall of 4.2% y-o-y. This was principally attributed to reduced copper and copper alloy strip production due to weaker demand from the leadframe, automotive component and connector pin segments. In addition, exports of brass strip fell by 38% y-o-y in June. The report comes one month after record import levels of copper and copper alloy fabricated products which expanded by 54% y-o-y to reach 6,251t. This figure consisted of 2,203t brass bar and 1,800t copper tube with 49% of the products received from South Korea and 30% from China.

Outokumpu, a leading stainless steel fabricator, announced on 1st November that it has sold its 50% shareholding in Nordic Brass Gusum, a brass rod mill located in Sweden, to the operative management. The brass rod mill has a production capacity of 40,000t/y, employs 150 workers and in 2010 achieved a turnover of EUR110M. Outokumpu still owns another brass mill in the Netherlands, Copper LDM B.V., which has a production capacity of around 30,000t/y.

Poongsan Corporation is reviewing the investment in the brass bar facility as the company pushes forward consistent profit structure improvement by the business restructuring that focuses on employing

Following announcements from Aurubis and Revere about planned rises in their US fabrication charges, Olin Brass Corp. and Hussey Copper Corp. have also unveiled their plans to increase fabrication conversion prices. Olin Brass Corp. intends to increase charges by 5¢/lb on all alloy orders shipped from 1st March. Hussey Copper Corp. will increase charges by up to 10% on its copper products, including sheet, strip, bar and plate on shipments from 1st March. Olin Brass attributed the rise in its prices to escalating inflationary costs related to supplies, maintenance, energy and healthcare. Hussey stated that the charge increases were essential for ensuring continued investment in its equipment, products and people.

Outokumpu, the Finnish stainless steel producer, sold its last remaining copper processing facility to Bons & Evers holding BV, a privately owned Dutch metals company. The facility produces brass rod, employing 170 people, located in Drunen, Netherlands. Bons & Evers produces hot-forged and machined brass products and has production facilities in: Borne, NL; Voehrenbach, DE; Geisingen, DE; Esvres, FR; Herzberg, DE.